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E-mail: info@shkcpump.com
Tel: +86 18916231542
Building 8, No. 998 Juting Road, Fengxian District, Shanghai
Integrated Prefabricated Pump Station
- 产品描述
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I. Product Overview:
Kechu Group's integrated prefabricated pump station adopts a factory integrated manufacturing mode, which designs and pre assembles the pump station cylinder, pump system, pipeline structure and control system as a whole, realizing the transformation from "on-site construction pump station" to "standardized modular pump station". The equipment undergoes structural installation and system debugging before leaving the factory, and can be put into use on site with only lifting and connecting, greatly improving construction efficiency and consistency in project quality. This product not only solves the problem of drainage improvement, but also builds a highly reliable and low maintenance municipal drainage node through system integration and intelligent control.
II. Application scenarios
● Urban sewage upgrading and discharge system
● Rainwater and sewage diversion and sponge city construction project
● Urban waterlogging control and drainage scheduling system
● Industrial park and large-scale project drainage system
● River interception and sewage collection system
III. Working principle
The sewage flows into the pump station cylinder through the pipeline network. When the liquid level rises to the set height, the control system automatically starts the submersible sewage pump to lift and transport the sewage to the higher-level pipeline network or treatment facilities. The system achieves automatic start stop control through liquid level monitoring and meets flow requirements through coordinated operation of multiple pumps under high load conditions. By combining optimized hydraulic design and anti siltation structure, the pump station can still maintain efficient and stable operation under complex working conditions.
IV. System composition
● Prefabricated pump station cylinder (fiberglass/PE structure)
● Submersible sewage pump set (core power unit)
● Pipeline system (inlet, outlet, and valve components)
● Guide rail and automatic coupling system (easy to maintain)
● Liquid level monitoring system (float or sensor)
● Control system (automatic operation and protection)
● Ventilation and deodorization system
● Maintenance platform and ancillary structures
V.Core Technology
● Factory prefabrication and modular integration technology
● Optimize hydraulic design to reduce sedimentation and blockage
● Multi pump collaborative operation and intelligent control technology
● Automatic coupling installation and rapid maintenance technology
● Corrosion resistant and durable structural design (suitable for long-term buried environments)
● Intelligent remote monitoring and operation technology (optional)
VI. Performance characteristics and product advantages
● Factory prefabrication significantly shortens the construction period
● Standardized manufacturing ensures stable engineering quality
● Sealed structure to reduce odor leakage
● Automatic operation, reducing manual operation and maintenance costs
● Adapt to complex working conditions, operate stably and reliably
● Modular design, easy to expand and upgrade
● Long life structure, reducing full lifecycle costs
VII. Technical parameters
Pump station diameter: Φ 1000- Φ 6000mm
Applicable pipe diameter: DN50-DN800
Flow range: 0-3000 m ³/h
Head range: 0-45m
Number of pumps: 1-4 (or customized)
Control mode: automatic control/intelligent control
Material: Fiberglass/PE/Customized
Protection level: IP68
VIII. Installation and use
● Adopting the overall lifting method, the on-site construction period is short
● Low requirements for foundation construction and adaptability to various geological conditions
● After the takeover is completed, it can be put into operation
● The system runs automatically and supports remote monitoring
● Maintaining the pump unit through guide rails for easy operation
IX. Optional configuration
● Smart Pump Station Remote Monitoring System
● Deodorization and ventilation system
● Optimizing the structure at the bottom to prevent sedimentation
● Dual power supply and emergency power supply system
● Explosion proof and corrosion-resistant configuration
● Traffic monitoring and data analysis module
X. Summary of System Value:
Through the integration of "factory manufacturing+systematic integration+intelligent operation and maintenance", Kechu Group's integrated prefabricated pump station has upgraded the traditional pump station construction mode to an efficient, reliable, and replicable engineering solution. While improving construction efficiency, it has achieved long-term stable operation and cost optimization of the drainage system
Keywords:
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FAQ
What products and solutions does Kechuang Group provide?
Kechuang Group specializes in fluid handling and intelligent system solutions. Our product portfolio includes water supply systems, wastewater systems, fire protection systems, HVAC circulation systems, water treatment equipment, and electrical control systems for commercial, municipal, industrial, and agricultural applications.
Do you provide complete system solutions or only individual equipment?
We provide both standalone equipment and integrated system solutions. Our team supports customers with system design, equipment selection, integrated control solutions, and complete project-based configurations tailored to specific operational requirements.
Which industries do your products serve?
Our solutions are widely applied in: Commercial and residential buildings Municipal water supply and drainage projects Fire protection systems HVAC and energy systems Industrial process and circulation systems Agricultural irrigation and environmental treatment projects Design life:20+ years (tank body made of corrosion-resistant FRP/stainless steel) Core advantages:Short construction period (only 1-2 weeks), small footprint, automatic desilting and anti-clogging Easy maintenance:Pump unit can be individually lifted and replaced without full excavation
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